Monday, May 17, 2021

 

Introduction

Formula 1 race cars turn at lightning speed, producing lateral forces up to 4.5 times that of gravity. By wind power alone, yachts could round the globe. The lifting force created by an airfoil is all the reason for these incredible features. But everything comes at a cost, so do the lifting and it is called drag.

It is frequently important for fluid flow simulation to determine the forces which the fluid exerts on the body — for example, lifting and dragging forces on an airfoil or a vehicle. Engineers may use these strengths to measure design efficiency and aerodynamic performance.

 

Lift and Drag

If the flow of fluids is passing through a body, the force on the surface would be exerted.  As known in the motor racing world, Lift or downforce is a force produced perpendicular to the direction of a moving object (gas or liquid). The same effect occurs in a stationary object while fluid is moving, such as the wind tunnel airfoil. Airfoils are the most efficient forms to date that allow for lifting while reducing the drag at the same time.

The lift a coefficient is a number that aerodynamicists use to model all of the complex dependencies of shape, inclination, and some flow conditions on the lift. This equation is simply a rearrangement of the lift equation where we solve for the lift coefficient in terms of the other variables. The lift coefficient Cl is equal to the lift L divided by the quantity: density p times half the velocity V squared times the wing area A.

The quantity one half the density times the velocity squared is called the dynamic pressure q.


 
      Cl = L / (q * A)                                           

 

Drag depends on the density of the air, the square of the velocity, the air's viscosity and compressibility, the size, and shape of the body, and the body's inclination to the flow. In general, the dependence on body shape, inclination, air viscosity, and compressibility is very complex.

One way to deal with complex dependencies is to characterize the dependence by a single variable. For drag, this variable is called the drag coefficient, designated "Cd." This allows us to collect all the effects, simple and complex, into a single equation. The drag equation states that drag D is equal to the drag coefficient Cd times the density p times half of the velocity V squared times the reference area A.s

Drag is an inevitable result of a fluid moving by an entity. Drag is the force generated by an object moving through a fluid in parallel and in opposition to its direction. Drag can be divided into two components followed as:

 

·      Form Drag - based on the shape of a fluid entity.

·      Skin friction - The wall shear stress depends on the viscous friction between a moving surface and a liquid.

Pressure force and viscous force are two distinct contributors to lift and drag forces. The pressure force, also known as pressure-gradient force, is the force caused by a pressure difference over a surface. The viscous force is the frictional force that acts in the opposite direction of the flow. Depending upon the type of flow, the magnitudes of pressure force and viscous force can differ significantly. For example, the movement around a moving vehicle is often dominated by pressure force.

 

Induced drag is induced at wingtips when high-pressure air from the lower wing surface is driven by a desirable pressure gradient (high to low) around to the low-pressure air on the upper surface, culminating in wing-tip vortices.

 

Wing-Tip Vortex Evident in Wake for Panel Method Calculation

 

On humid days, these vortices can be seen as water-vapor trails, particularly during high-lift conditions when jetliners take off and land. End plates on racing car wings and winglets on airplanes help minimize wing-tip vortices' impact, lowering induced drag.

 

Drag Measurement

Aerodynamicists use wind tunnels to test models of proposed aircraft and engine components. During a test, the model is placed in the tunnel's test section, and the air is made to flow past the model. Various types of instrumentation are used to determine the forces on the model. The most basic type of instrument is force balance.

Force balances are used to directly measure the aerodynamic forces and moments on the model. On this page, we will discuss the measurement of the drag force to demonstrate the basic principles involved with force balances. This configuration is called a one-component balance since it only measures one force. There are more sophisticated, three-component balances that can simultaneously measure lift. drag and pitching moment. A six-component balance is required to measure all three forces (lift, drag, and side) and three moments (pitch, roll, and yaw) that determine an aircraft's motion through the air.

This method of determining drag requires an electronic strain gauge and a laptop computer to convert the electronic output into units of force. To accurately determine the aerodynamic forces and moments on an aircraft model in a "real" wind tunnel requires even more sophisticated instrumentation and larger computer systems for data reduction and display. Multiple electronic strain gauges are often placed inside the model, or on a measuring platform outside the tunnel. Multiple gages permit the determination of multiple forces and moments during the same test.

Angle of Attack

Geometry is usually not fully compatible with the direction of the flow. The angle between the principal line of geometry and the input flow is known as the Angle of Attack. It is denoted by the Greek letter alpha. The angle of attack is used in aerospace engineering since it is the angle between the airfoil chord line and free stream direction. The figure below shows the link between the lift, drag, and angle of attack of an airfoil.

 

Lift and Drag coefficient

The angle an airfoil makes with its direction of travel through a fluid determines lift and drag. This is referred to as the angle of attack, angle of incidence, or alpha. It is standard practice while testing an airfoil to perform an alpha sweep, which records the lift and drag of an airfoil at different angles. Lift and drag are usually depicted as dimensionless quantities.

 

Graph comparing simulation and experimental data of the lift coefficient on an airfoil at different angles of attack

 

As seen in the graph above, there is no discernible difference between the computational and experimental results within the range of angle of attack values used in this simulation. The experimental results appear to show that the airfoil stalls at high angles of attack.


Airfoil NACA 0010-35

It is, as the asymmetrical section was chosen from the UIUC Airfoil Database(n.d.) to simulate.

For this, we would consider an airfoil (NACA 0010-35) with different angels of airflows based on ANSYS with 2D CFD (Computational Fluid Dynamics) simulation and study the design process of various aerofoils and their flow simulation to understand how they work.

A C-shape domain has been sketched around the airfoil, and the size was 12.5 m for both the semicircle and the rectangle.  

The geometry setup of Airfoil present in the center of the figure


C-Mesh was applied to both airfoils to guarantee the accuracy of the model by getting more refined mesh over the edge of the trail and the surface of the airfoils. 


The figure shows the C-mesh of the simulation 

Input and Boundary conditions


It involves inlet, outlet, and wall boundary the velocity components are calculated for each angle of attack case as follows. All the outermost boundaries are considered as the “Pressure Far Field” boundary conditions in Ansys-Fluent.

Input

Value

Velocity of Flow

50.0 m/s

Operating temperature

300 k

Operating pressure

101325 Pa

Turbulence Model transition

K-e

Density of fluid

1.0 kg/m3

Kinematic viscosity

1.4607 x 10-5

Reynolds number

3.62 x 106

Angle of attack

-5to +20

Fluid

Air as an ideal

 

Stalling point

The  table shows that the angle of attack was increased to reach the maximum CL (Stalling point). Referring to the table and the figure is given below, it can be seen that as the angle of attack increases, the CL increases as well until the angle of attack is set to 14 then the CL starts to decrease, so the angle of attack 14 is called the stalling point where it has the maximum CL of the airfoil.


Maximum Efficiency of the airfoil

The efficiency is defined as the ratio between CL and CD at each angle of attack, so referring to the below figure, it can be seen that the maximum efficiency is reached at the angle of attack 4 for the airfoil.


By

Shubham Handibag, Harsh Mehta, Harshvardhan Kolekar, Harshwardhan Thakare, Shridhnyan Haval

  Introduction Formula 1 race cars turn at lightning speed, producing lateral forces up to 4.5 times that of gravity. By wind power alone...